Safety is the highest operating priority at Premier Coal, where employees have achieved a dramatic improvement in the Lost Time Injury Frequency Rate (LTIFR) - reduced from 148 in 1992 to zero in 2002-2003.

A Company record number of 425 Lost Time Injury Free Days was achieved on 6 July 2003.

The Company employs the Riskmap Safety Management System which has 67 Standards for the Premier site. Proactive Hazard identification and diligent Hazard and Incident Investigation are fundamental to the system.

Emphasis on personal protection and safety apparrel is matched by incident and emergency preparedness. Premier Coal also has a “fitness for work” program aimed at fatigue management, physical and mental fitness, and the achievement of a site free of risk from the effects of alcohol and other drugs.

Employee health and wellbeing is a also a key focus, reflected in a medical and fitness program to ensure employees are assessed and educated about health issues. Combined with a monthly physiotherapy clinic, the program aims to improve overall health and reduce the risk of illness, injury or reoccurrence of injury.

Provision of an Employee Assistance Program, using ACCESS Counselling, is aimed at resolving or assisting with personal issues that may have an impact on work.

Other initiatives include basic workplace first aid training, ergonomic risk assessment of individual workstations and training in strain injury prevention.

Premier takes a broad view of Safety and is a member of the Local Emergency Management Action Committee (part of the Police and State Emergency Services plans) and also contributes to various committees such as the Chamber of Minerals and Energy's South West Regional Occupational Health and Safety Committee.

Premier's safety performance was recogised with a Gold Achiever Award at the Industrial Foundation for Accident Prevention/GIO Safe Way Awards in 2001. The Gold Achiever Award is the highest level of recognition for safety achievement under this scheme.


Policy

The Premier Coal Safety and Health system is driven by a Policy which acknowledges responsibility for a safe and healthy workplace and the need for consultation, training, goal setting and review of performance.

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legal framework

Our legal framework for Safety is the Mines Safety and Inspection Act 1994, and the Mines Safety and Inspection Regulations 1995. We comply with the revised Department of Industry and Resources (DIR) incident notification procedures.

Premier Coal requires licenses and approvals under the Explosives and Dangerous Goods Act 1961 and has a single licence for our storage of hazardous materials and dangerous goods. We have a comprehensive emergency management plan as required by this licence. We maintain a compliance register of statutory approvals, appointments and licences for specific functions under various legislation covering our operations.

Safety Management System

Our Safety Management System is the RiskMap Safety Management System made up of 67 standards. The RiskMap standards specify the minimum requirements of our safety systems. Risk assessment has been developed that uses a rating system to identify extreme and high-rated risks and for control and reduction of each identified hazard.

A hazard register is maintained of the risks identified in each operational area. Start-of-shift briefings in the Production Department ensure a structured method of relaying hazards and safety alerts to the oncoming crews. Auditing instruments use a weighting and rating system to determine risks requiring priority focus. Departmental safety audits are conducted on a regular basis. We update our safety procedures booklet as well as our pit procedures booklet as necessary.

Hazards and incidents are captured within our Hazard and Incident Reporting system. Investigation occur as soon as possible with outcomes and actions recorded in our Human Resources Information System. Any current reports and outstanding actions are reviewed weekly, by an OH&S Committee including management and 12 elected safety and health representatives, to monitor progress.

Task observations are conducted in production areas regularly to maintain the focus on diligence and continual improvement.

A regular insurance risk survey is conducted to examine our fire emergency response systems. The survey includes testing of hydrant systems for pressure and flow rates. This is combined with an annual inspection and service of all our fixed fire systems, including alarms, detectors and fire suppression systems. All switch rooms and computer/communications rooms are tested to ensure gas suppression integrity.

We have evacuation signalling systems in our main buildings and switch rooms. Procedures for raising the alarm are part of our induction and safety meetings feedback. We have an emergency preparedness plan and a crisis management plan. These include potential external threats such as suspected biological hazards received through incoming post and packages.

A register of hazardous substances and dangerous goods is maintained and audited annually. Any new chemicals are reviewed and assessed prior to being allowed on site. Material Safety Data Sheets for each of our hazardous substances and dangerous goods items are maintained and available through our ChemAlert Material Safety database.

High visibility clothing is a standard across the site to ensure that all people, including employees, contractors and site visitors, are visible to minesite traffic at all times.

Training is a key system component. Training is conducted in the care and use of personal protective equipment (PPE).

Our frontline management training program provides supervisors with specific skills for developing and maintaining a safe workplace and environment. Each participant is required to complete a department safety audit using the RiskMap auditing tool, conduct task observations and provide instructive feedback.

Safety and health representatives, supervisors and managers attended workshops and conferences such as the WorkSafe conferences to keep abreast of mining safety and health issues.

Emergency Preparedness is a key feature of our Safety System. Monthly Mines rescue training is conducted to ensure skills are maintained. Training involves rescue from height and depth, fire fighting, hazardous chemical response, first aid, vehicle extrication, confined space rescue, use, care and maintenance of equipment such as breathing apparatus and hydraulic cutting tools.

Our Mines Rescue team is manned voluntarily and has won many competition awards such as the 2001 WA Chamber of Minerals and Energy south-west regional emergency skills competition, held as part of the Perth Royal Agricultural Show. The team was judged overall winner, as well as winning the fire fighting, team skills and confined space rescue events. All team members are medically and physically assessed for fitness to start or continue as mine rescue team members to the requirements of the Department of Industry and Resources (DIR).

Premier Coal has developed a program in conjunction with local companies for the purpose of training new industrial emergency team volunteers to a basic set of competencies useful for mutual aid. Two consecutive five-day courses, based on the Australian Fire Authority Council competencies, are to be conducted annually at the participating Company sites.

Basic fire training in the use of extinguishers and hose reels is given to all our employees.

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Health

Employee health and wellbeing is a key focus area for Premeir Coal. We use the HealthMap medical and fitness assessment program which involves personal monitoring and promotion programs to ensure our workforce is assessed and educated about health issues. Available to all employees, we commission local medical practitioners and a physiotherapist to provide free confidential “snapshot” reports of health status. Employees can either attend the HealthMap sessions on site or visit their own doctor.

Premier Coal also runs a monthly physiotherapy clinic as part of our injury management program. This program is aimed at musco-skeletal injuries incurred at work and offsite, ensuring these injuries are not aggravated by current activity. Assistance such as task modification and strengthening exercises are advised.

Our health promotion can change focus from year to year. For example, in 2002 we concentrated on on strain injury prevention, fitness for work, weight loss and a smoke-free environment. A variety of other programs are provided such as Diabetic risk assessments and weight-loss group meetings. We run both Gutbusters and Weight Watchers programs with employees’ partners and spouses welcome to participate. Teams regularly enter the annual National Heart Foundation stair climbing competition “Climb to the Top” and we also participate in the QUIT anti-smoking campaigns.

Some private, employee wellbeing issues are addressed by our Employee Assistance Program involving an independent service provider, ACCESS Counselling, available free to our employees and their immediate family. This is a confidential service aimed at resolving or assisting with personal issues that may have an impact on work.

In accordance with regulatory requirements, we have a Mine Workers Health Surveillance program which includes testing of hearing.

Basic workplace first aid training is available to all employees, run monthly through St John Ambulance, with a view to there always being personnel with knowledge to apply first-response techniques in an emergency.

Health concern extends to ergonomic risk assessment of individual workstations for each department to ensure our personnel are trained in the correct use and layout of computer workstations.

Training is also provided in strain injury prevention including various topics such as spine physiology, care of the musco-skeletal system and correct manual handling techniques.

Premier Coal also has a “fitness for work” program aimed at fatigue management, physical and mental fitness, and the achievement of a site free of risk from the effects of alcohol and other drugs to maximise workplace safety.

With 12-hour rosters, fatigue and shift work issues require a special effort by our employees. Premier has run courses in “managing a shift work lifestyle” and provide a reference booklet for everyone.

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Action groups

Premier Coal is a member of the Local Emergency Management Action Committee (LEMAC), which is part of the Police and State Emergency Services plans. Each year, LEMAC reviews the emergency services plan for the Collie region.

We are also represented on various committees of the Chamber of Minerals and Energy allowing us to participate in discussion of issues concerning the mining industry in WA. An important aspect is participation in the Chamber’s South West Regional Occupational Health and Safety Committee. This committee hosts educational conferences as well as emergency skills competitions between local and regional mining companies.

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Awards

In 2000, Premier Coal received a Minex award recognising our comprehensive safety systems and pursuit of excellence in safety performance.

We were one of only five Gold Achiever Award recipients recognised in the 2001 Industrial Foundation for Accident Prevention/GIO Safe Way Awards. The Gold Achiever Award is the highest level of recognition for safety achievement under this scheme. In addition to the gold award, we received eight other achievement awards.

Premier Coal’s Maintenance Department was the first Operational Department in the Western Australian Coal Industry to achieve a Zero LTIFR (Lost Time Injury Frequency Rate). This was achieved in 2001/02 with a very credible run of 420 consecutive days without incurring a lost time injury.

 


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