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The Company began operations as Western
Collieries Limited in 1950 – becoming one of three
mining companies on the Collie coal fields. First production
came from an open cut mine called Collieburn, followed
by the development of two underground mines in 1952.
Consolidation of the Collie coal mining industry to
two producers in 1960 was the start of a rationalisation
that culminated in the purchase of the Company by Wesfarmers
in 1989. Underground mining ceased in 1994 but production
increased with the commencement of the new Premier Mine
in 1996. Production of nearly 4 million tonnes was achieved
in 2002. Total production from 1950 to JUne 2003 was
70,692,142 tonnes - 20,686,899 tonnes from five underground
mines and 50,005,243 from six open cut operations. |
After WWII, most of the Collie coal mines were coming to
the end of their lives and further exploration for resources
and new mine development was required.
The scarcity of timber on the Goldfields, due to harvesting
for fuel, prompted the formation of a Syndicate in 1947 to develop
coal leases at Collie to provide this energy shortfall. The
"Goldfields Coal Syndicate" pegged 12 leases and Prospecting
Area (PA) 53 and PA 54. A boring program quickly identified
several exploitable seams and in 1949 the Syndicate floated
the newly formed Western Collieries Limited with a listing of
500,000 one- pound shares.
Operations began in December 1950 at the Collieburn open cut
with a contract to supply government to at least 1953. A Ruston
Bucyrus 200W walking dragline was purchased for the princely
sum of 90,000 pounds from the United States. It was to be
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used for overburden removal and was rated at 4 tons a minute.
Coal was to be loaded with mechanical shovels and motor trucks.
By January 1952, Western 1 underground mine was in operation
followed later in the year by Western 2 underground. Difficult
mining conditions, such as water logged roof and floor materials,
hampered the underground mines and eventually claimed the life
of Western 1 in 1958, having only produced 341,174 tons of coal.
Western 2 also had a chequered early life, encountering frequent,
heavily saturated "washouts" and slurry runs, but managed to
survive, eventually becoming the largest ever underground producer
on the Basin. In these early days, about 80% of the workforce
were migrants - mainly from Poland, Italy and Germany. The company
was quick to embrace mechanisation, in fact the Collie Coalfield
was the most mechanised in Australia. Yet in difficult areas
of Western 2, mechanisation gave way to hand mining.
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Company growth saw the development of Western 3 open cut mine
in 1954, using the dragline from Collieburn open cut, and Western
4 underground, in from the highwall of Western 3. Western 4
started production in 1958 using labour and equipment from Western
1. It had a good coal but a short life due again to water problems.
The rise of imported oil, as a competitor to coal in the late
1950's and 1960's, saw major upheaval on the coalfields with
the previously dominant company for 40 years, Amalgamated
Collieries, losing the support of government contracts and
closing its operations in December 1960. The result was two
remaining companies, Western Collieries and Griffin Coal.
Construction of the Muja Power Station in 1966-69 helped stabilise
the coal market and Western Collieries responded and expanded
with further development. In early 1970, the Western 5 open
cut mine commenced coal production.
A joint venture in 1971, with the Peabody Coal Company, was
a pivotal move to explore the basin and provide greater confidence
for future contracts. This work added considerable reserves
- timely in that the oil crisis of the 1970's, causing the oil
price to rise five-fold in three years, again put coal on the
front foot. For Western Collieries, a capital injection was
required to embrace new mechanised technology. The take over
by CSR, started in 1975 and completed in 1980, accelerated technical
development and mining mechanisation - ensuring the company's
competitiveness - while the expansion of Muja Power Station,
in 1979-85, contributed greatly to the security of coal utilisation.
This was reinforced by the government signing a 20-year contract
with Western Collieries in 1979.
For most of the Company's underground history, mining was
by bord and pillar with bords and cut-throughs typically about
6m wide and pillars 20m x 10m in dimension.
Western 6 underground (1980) and Western 7 (1983) were opened
and over the next few years, the underground mines embraced
new, higher-efficiency equipment.
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Continuous mining machines such as the Dosco Dintheader and
Alpine AM50 Miners replaced the semi mechanised system of drilling
and blasting, then loading with bobcats onto a scraper chain
conveyor with the coal then transferred to belt conveyors for
transport to the surface. By 1986, the continuous miners accounted
for 75% of the total coal extracted (1,800 t/shift).
The signing of a 20-year contract, to supply 26 million tonnes
of coal to Western Power until 2003, provided security for
the mines and workforce of 800. A gas surplus, and stockpiling
of coal by Western Power, was a warning of tough times to
come. Meanwhile, Western 5 continued on as the quiet achiever,
embracing new and larger equipment, progressing to Demag excavators
and larger 180-ton trucks.
The change in ownership to the WA company Wesfarmers Limited,
in 1989, was to be a profound point in the company's history.
It again brought a major capital injection and the introduction
of new upper management.
The 1990's were marked by extreme pressure on Western Collieries
to improve productivity and lower the cost of coal. The threat
from the emergence of natural gas as a competitor was to take
its toll. Survival dictated major change and, in 1994,
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the deep mine operations were closed with a loss of 239 jobs
- the first time in nearly 100 years men would not be going
underground on the Collie coalfields. This decision was quickly
followed by a move to open cut mining 8km east in the Premier
Sub Basin . The Premier Mine commenced prestrip in early 1995
while the Western 5 operations were wound down and closed during
1996.
Geology of the Premier Basin is considerably different allowing
the use of larger mining equipment such as electric shovels,
a first for the basin, and 240-tonne capacity trucks. Pit 1
with shallow dips, has been developed as a "strip" mine on the
upper seams of the Premier Member. Pit 4, within the Muja Member,
is very different having much steeper seams requiring benching
into the interburden.
The new Premier Mine expansion, costing around $120M, enabled
Premier Coal to successfully bid for the full supply of coal
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to the new Collie 'A' Power Station, starting in 1998. Part
of this success was no doubt due to Premier's new coal plant
with a rail-mounted, stacker-reclaimer system capable of significantly
higher quality control than conical stockpiles used elsewhere
in the Collie coalfields.
The company is continuing to press for improvement change in
a strong commercial environment and rapidly changing energy
market in Western Australia.
To June 30th 2003
| Underground Mine |
Tonnage |
Open cut Mine |
Tonnage |
Grand Total |
|
Western 1 (1951 - 58)
|
335,781
|
Collieburn (1950-53)
|
194,402
|
|
|
Western 2 (1952 - 94)
|
14,014,457
|
Western 3 (1954-58)
|
250,988
|
|
|
Western 4 (1958 - 69)
|
727,187
|
Western 5 (1970-97)
|
20,487,695
|
|
|
Western 6 (1982 - 94)
|
4,481,035
|
Western 5H (1988-96)
|
5,516,683
|
|
|
Western 7 (1983 - 92)
|
1,128,439
|
Premier Pit 1 (1996- )
|
17,507,567 |
|
|
|
|
Premier Pit 4 (1998- )
|
6,047,908 |
|
| Total |
20,686,899 |
|
50,005,243 |
70,692,142 |
More
details can be found in pdf called Snapshot of Premier’s
past major mines.
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